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The only way to check 100% that a job has been done
properly is to stand next to the person doing the job, and watch their
every move, which is not very productive. Firstly it doubles the man
cost, and secondly it generates great mistrust between the worker and
the supervisor. So how should you check pitched roof coverings
successfully?
Attitude
There needs to be an understanding between the tradesman and the
supervisor, that one is not trying to outsmart the other, and they need
to work together to achieve the desired result. This starts with the
roofer having not only all the materials and tools that are needed, but
also the documentation, be it drawings, specification, literature or
tables. There will always be corners and situations that are not covered
by the documentation, as they were probably drawn, or written, before
the walls went up, or before the original roof covering was stripped off
and has uncovered poor workmanship from a previous era. Discussion needs
to take place so that both sides know what the other wants, can achieve
and the reasons for any decisions made.
Often people who work with their hands are very
good at learning by watching others, and are not necessarily good at
learning from the written word, or explaining themselves. While some
supervisors are great at talking they may be totally cack-handed at
doing anything practical with their hands. A roofer that can do
everything well and communicate it to others is rare and should make a
good supervisor. Once there is trust between the parties, and everybody
is clear as to what they have to do, and what is expected, this
relationship needs to be maintained. Once a wall of animosity is built
between the parties it is hard to break it down and can ruin a good
project.
Next there is the issue of checking work that has been
undertaken, and agreeing the next batch of tasks. It is unreasonable to
leave checking work until the very end of the project, as often what
needs checking is not accessible once the roof covering has been
installed. Furthermore if something is wrong, be it the wrong material
supplied, or some other mixup, then it is unreasonable that this was not
spotted earlier and put right, before other good work has been
undertaken. Whilst there may not be a programme, an agreed programme of
inspections at the appropriate time to allow sections of scaffolding to
be moved, or other requirements met, will mean that the roofer can
proceed at a better pace knowing that they are not being held up or
starved of vital decision information.
Some roof coverings are very easy to inspect with a
gauging trowel, a hammer and a tape measure, a few tiles can be slipped
out and the underlay and battens checked, along with the eaves, side
abutment, top edge abutment and anything that is not mortar bedded. But
with slates and some interlocking tiles this can be more difficult when
they are all fully fixed. With a roof ladder it is possible to access
most parts of the roof and undertake random checks. With interlocking
and plain tiles it is possible to push tiles up the roof slope if the
tiles are neither clipped nor nailed, to indicate those that have not
been fixed.
Those tiles or slates that can not be pushed up may be
lifted on the leading edge with the trowel to see if they are clipped,
and see how effective the clipping has been undertaken. By placing the
tip of the trowel on the head of the nail and pressurising it, while
sliding it off the nail head, you can tell how high the nail head is
above the surface of the tile or slate. It is possible to test for
missing nails, by tweaking the slates both horizontally and vertically
and watching how the slates respond. A gauging trowel is also very good
for dressing lead flashing back into position after it has been lifted
to look at the top tiles or slates below. |
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If you are not able to reach a patch of tiles
because you are in a cherry picker, or it would not be safe to run a
roof ladder over because the roof has hips and valleys, a telescopic
pole with a floor scraper blade on the end will allow you remotely to
slide it up between flat tiles or slates and tweak them to see if they
are clipped or nailed correctly. Also it can identify slates that are
broken above the centre nails, or cracked, or weak below the nail holes.
Also the blade can be used to lift broken slates off the roof safely.
A tape measure is very good for measuring both
individual head laps, gauges and side laps, as well as calculating the
average gauge over 10 slates or tiles. A small inclinometer for checking
the rafter pitch is also very useful.
From inside the roof it is possible to measure
the laps in the underlay and to a very limited extent, by looking
through the lap in the underlay, you can see any nail or clip fixings,
or water leaking onto the battens and underlay.
The only way to inspect work at a mortar bedded ridge,
hip valley or verge requires a look in under the tile from one or two
tiles away. And if there is good cause then the mortar bedding needs to
be broken open, especially if the mortar in the cross bed joints are
cracked. Where there are verge clips on a mortar bedded verge it is
essential that each clip is pulled horizontally away from the verge to
check that it is nailed to the battens, and is not just looking as if it
is fixed correctly. Dry fix ridge and verge systems normally allow
screws to be undone and sections removed to allow inspection. But some
with adhesive membranes tear apart before they can be reinstated. Either
way there is a lot that can be checked with simple tools.
Conclusion
Having your work checked is a very stressful exercise, as it is a
personal criticism of your ability. Therefore whenever items are
identified that need correction this should be reported and explained as
soon as possible, such that the matter can be resolved. Also the roofer
should be allowed to put forward their opinion and explanation as there
may be good mitigating circumstances which must be taken into
consideration before a final decision is made on how to proceed so the
right approach is needed. Good supervisors will learn something from
every project and improve their knowledge and technique accordingly.
Tips
- The roofer and the supervisor need mutual respect
for each other’s skills and knowledge to achieve the best results.
- Lots of regular inspections are better than one
inspection at the end of the project.
- There is no substitute for getting up close and
lifting, pushing and pulling the tiles and slates to see how they
respond to a tweak.
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Compiled
by Chris Thomas, The Tiled Roofing Consultancy, 2 Ridlands Grove,
Limpsfield Chart, Oxted, Surrey, RH8 0ST, tel 01883 724774 |
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