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Where does a roof start and finish? For the
slater and tiler it starts with the rafters and finishes when he gets
paid. But for the specifier the answer is not so clear, as the roof must
be integrated into the surrounding structure especially if there are top
edge and side abutments. In previous articles I have dealt with the
flashings (articles 4, 29, 64 and 65) but that is not the full story.
The tiles/slates can be right, the flashings can be right, the underlay
and battens can be right, yet still water gets in. How can this happen?
Solid walls
With all top edge and side abutments the pitched roof meets a wall that
rises above the roof surface, often in the form of a chimney, parapet
wall, or other parts of the same building, such as the first floor walls
above a ground floor extension.
With older buildings and with parapet walls and
chimneys, the walls will be of solid half, or one brick, thick
construction. They may be rendered, tiled, or may even be clad in lead
sheet, as with the sides of some dormer windows. This will always be to
prevent water penetrating the brickwork which is porous. Walls of this
type should contain a Damp Proof Course (DPC) somewhere in the
construction.
Without a water resistant covering, like vertical
tiles or slates, wind-driven rain will soak into the brickwork and be
drawn by capillarity into any dry air voids within the construction, and
up and down into any dry porous material. This means that if the brick
joints are not full of mortar they will be porous. Mortar that has a low
cement content, or the cement has been eroded away by an acidic liquid,
such as wet soot in a chimney, leaving only the sand, will also be more
porous.
Similarly heavier bricks which are very dense will be less
porous than lighter weight and softer bricks (however there are some
exceptions to this rule). Therefore unprotected brick and blockwork is
not technically waterproof. Of course if the chimney is in constant use
it may be warm enough to vaporise off the water before it has an
opportunity to reach the insides of the building. But nowadays that is
rare.
With solid walls, either the outer face needs to be
protected using render or vertical tiling, or a DPC needs to be
installed to prevent water soaking down the wall into the building. With
chimneys this means installing either one, or two, DPC trays with a 25mm
upturn on the inside with welded corners to form a tray, and a down turn
on the outside to form a drip. The roof flashing should be tucked up
under the DPC into the brick joint by at least 25mm, wedged and pointed
using a suitable sealant for the flashing material that you are using
(lead, zinc, aluminium or one of the alternative materials).
Where a roofing flashing meets rendering, there should
be a metal stop bead fixed such that the flashing tucks up behind the
stop bead and preferably into a chase, or brick joint. Often the
rendering has to be undertaken after the flashing has been installed,
which often means that the roof has to be sheeted out to protect it,
which can present other problems. Therefore often the rendering is done
before the roof and therefore it is almost impossible to install the
flashing correctly behind the stop bead. With vertical tiling or
slating, the flashing should be installed into the tilt fillet such that
the underlay finishes over the flashing (not under it) and is fixed to
the wall, or the tilt fillet.
Cavity walls
Cavity walls, with a brick outer skin, manage to keep water out by
allowing the rain to soak through the outer skin of bricks and to run
down the back face of the wet bricks, to the bottom of the wall below
the DPC and away into the ground. Provided water cannot get across to
the inner wall construction, it should remain dry. If the cavity is
filled with insulation, or the cavity is full of mortar droppings, then
isolated wet patches can appear.
But where an external wall at high level becomes an
internal wall at low level, any water in the cavity between the two
skins of brick and block-work, needs to be drained out onto the roof, or
channelled away to where it can |
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continue down the cavity to the ground; this
is where cavity trays need to be installed.
With new buildings it is quite easy to install a cavity
tray into a cavity wall at the right height and location and leave weep
holes to allow water in the cavity to drain out, but for extensions to
an existing building, it can be much more complicated to install a
cavity tray where the roof meets a wall, and therefore often it is
forgotten until the first heavy rains come and the walls below become
very damp.
Where exposed bricks are used with cavity wall
construction, at all top and side abutments there should be a cavity
tray. All flashings at the side and top edge abutment should be wedged
and pointed in under the cavity tray by at least 25mm, with a sealant
suitable for use with the type of flashing. The flashing should never go
above the cavity tray as any water on the cavity tray will potentially
drain out under the flashing, down the wall and soak into the wall below
the flashing.
Often the brick-work has been installed long before the
carpenters have installed the rafters, or the specifier has changed the
specification resulting in the bricklayer installing the cavity trays
too high, or too low, and this is not identified until the final
flashings are to be installed. If this is the case, either the flashing
will need to be modified, or the position of the cavity tray may need to
be altered.Conclusion
Often what appears to be a roof leak at a top edge, or side abutment, is
not the failure of the roof or the flashing, but the lack of a DPC or
cavity tray in the wall construction, which is in most instances is not
the responsibility of roofer, but affects the roofer’s work and
reputation. I have heard of Building Control officers who have stated
that cavity trays, or DPCs, have not been required when asked during
construction, and this has caused a lot of additional cost when water
leaked in and cavity trays had to be installed months after construction
was finished and signed off. There is a much higher risk of leakage into
a building through the perimeter flashings than through the centre of a
roof slope. Top edge abutments with water draining away from them are
less vulnerable than side abutments and other flashings, but unless they
are installed correctly they can all leak.
Tips
- Always check to see if there is a
cavity tray built into the wall. If there is no DPC or cavity tray
report the fact to the client/specifier.
- Always secure the flashing in under
the DPC, cavity tray, stop bead or underlay, never above.
- Always use the right sealant between
the different materials that make up the roof flashing and the DPC
or cavity tray.
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Compiled
by Chris Thomas, The Tiled Roofing Consultancy, 2 Ridlands Grove,
Limpsfield Chart, Oxted, Surrey, RH8 0ST, tel 01883 724774 |
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